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Make-to-Order Manufacturing

ERP for Manufacturers Who Don't Build Until The Customer Says Go.

Make-to-order manufacturers face unique challenges: every order is different, pricing depends on configuration, and you can't start production until the specs are confirmed. Business Central gives you the quoting, planning, and job costing tools to manage custom production profitably.

MTO Math, Without the Spreadsheets

Custom production is a margin minefield. The system has to keep up with the quote.

↓50%

Quote turnaround

with configured pricing

100%

Spec-to-job link

every change tracked

Live

Job margin

vs. quoted, in real time

↑15%

Win rate

with faster, confident quotes

The problems

MTO Manufacturing Is Fundamentally Different

You don't carry finished goods inventory. Every order is configured, quoted, and scheduled individually. Standard ERP workflows don't account for this reality.

Quote-to-Order Complexity

Each quote requires a custom BOM and cost estimate. When configurations change during negotiation, your quote needs to update instantly — not after hours of rework.

Product Configuration

Customers choose options, materials, finishes, and sizes. Managing the combinatorial explosion of configurations without a structured system leads to errors and rework.

Job Costing Accuracy

You quoted a price based on estimated costs. Months later, you need to know if the actual materials, labor, and overhead matched the estimate — or if you lost money.

Lead Time Commitments

Promising delivery dates requires visibility into current shop load, material availability, and supplier lead times. Over-promising destroys customer relationships.

Long-Lead Material Procurement

Custom orders often require specialized materials with long lead times. Ordering too early ties up cash; ordering too late delays production.

Change Order Management

Customers change specs after ordering. Without a controlled change process, you lose track of cost impacts, schedule adjustments, and what was actually agreed upon.

Engineer reviewing blueprints next to custom-built machinery

No two orders are the same. The quote, the spec, the job cost — they have to move together, every single time.

From Custom Chaos to Custom Confidence

What changes when every order can be quoted, built, and tracked as a unique job.

Quotes hand-built in Excel, days to turn around

Today

Configured pricing with margin guardrails, in minutes

With Qixas

Engineering changes lost between email and shop floor

Today

Controlled change orders with cost and schedule impact

With Qixas

Job profitability calculated only after invoicing

Today

Live job-cost dashboards with quote-vs-actual

With Qixas

Promised dates set by gut feel

Today

Capable-to-promise based on real capacity and lead times

With Qixas

What we deliver

MTO Capabilities on Business Central

Quote, configure, plan, produce, and cost every job — all within one system.

Configure-Price-Quote

Structured product configurators that generate BOMs, calculate costs, and produce quotes automatically. When the customer changes specs, the quote updates in seconds.

Project-Based Production

Each sales order becomes a project with its own BOM, production schedule, procurement plan, and budget. Track progress, costs, and profitability at the job level.

Estimated vs. Actual Costing

Compare quoted costs against actual material, labor, and overhead as production progresses. Identify margin erosion before the job is finished, not after.

Capacity-Aware Scheduling

Schedule production orders against available capacity to generate realistic delivery dates. See the impact of new orders on existing commitments before you promise.

Change Order Tracking

Formal change order process that captures specification changes, recalculates costs, updates production plans, and maintains a complete audit trail of what was agreed.

Customer Portal & Communication

Give customers visibility into order status and production progress. Reduce the phone calls and emails asking 'where's my order' with self-service status tracking.

The MTO Lifecycle in Business Central

From initial inquiry to final delivery, every step is tracked and costed.

1

Configure & Quote

Customer selects options, system generates BOM and cost estimate. Quote goes out with accurate pricing and realistic lead time based on current shop load.

2

Order & Procurement

Approved quote converts to sales order and production order. Long-lead materials are ordered immediately; standard materials trigger closer to production start.

3

Produce & Track

Production progresses through routing operations. Labor, materials, and overhead are captured against the job. Actual vs. estimated cost variance is visible in real time.

4

Ship & Analyze

Ship finished product, invoice the customer, and close the job with a complete cost analysis. Feed margin data back into future quoting for continuous improvement.

Custom manufacturing job shop

Case Study

How a Dairy Manufacturer Achieved Job-Level Cost Visibility

A dairy manufacturer producing custom formulations for retail and food service customers needed accurate per-order costing with ingredient traceability. We implemented Business Central with order-specific BOMs, real-time cost tracking, and automated variance analysis — giving them visibility into profitability on every production run before it ships.

Read the Full Case Study

Frequently Asked Questions, Answered

Can Business Central handle product configuration?
Yes. We set up item configurators that let sales or customers select options (size, material, finish, accessories) and automatically generate the correct BOM and cost estimate. This eliminates engineering bottlenecks for standard configured products.
How do you handle jobs that take months to complete?
Business Central supports WIP (work in process) accounting with progress billing. You can recognize revenue and costs as the job progresses, invoice on milestones, and maintain accurate financial statements even with long-duration projects.
What if we need engineering involvement for some orders?
We configure a workflow where standard configured products go straight to production while non-standard requests route to engineering for BOM creation. Engineering time is captured as a cost against the job so you see the true cost of custom work.
Can we track warranty and service after delivery?
Yes. Business Central links service management to the original sales and production order. When a warranty claim comes in, you can see the original specs, production records, and component lot numbers to diagnose and resolve issues faster.
How accurate is the quoting compared to actual costs?
That depends on your cost data, but our clients typically achieve quote-to-actual variance under 5% within 6 months. The system continuously improves as actual cost data feeds back into estimating standards.

Ready for MTO Production That's Profitable on Every Job?

Get a free assessment from consultants who specialize in make-to-order manufacturing ERP.